.250 Series Datasheet by TE Connectivity AMP Connectors

tqca/Electmnics AMP Design Objectives 108-5001 32334;; 04 APR 03 Rev. 04 .250 Series Tab and Receptacle with and without Latch 250 vii—1‘fivfie‘aéw‘filfiivffié’ll’cffiaii Contents First 5 pages following this top sheet : English version Next 5 pages : Japanese version When only one of above versions is supplied to customers, this top sheet shall be attached, a»: :09—H:7fi<§§m®5 “-~7="" :="" fire="" mam—y="" :="" el2liéfiltii="" 73x="" hv—llfiiiéitiieitééhfigdhkaeifélfitéigfiii‘="" :0)="" h="" v="" 75/?="" hymz»="" filfiifiéhtlij‘fliif;5f$mo="" revision="" record="" (bfifi'flfi)="" revision="" letter="" ec="" number="" date="" (fifléflvc's)="" (byeteefcifives')="" (eih)="" c4="" fj00-0244-03="" 04="" apr="" 2003="" outline="" of="" the="" latest="" revision="" (eifififimflfi)="" combine="" two="" language="" versions="" into="" one="" document.="" no="" change="" was="" made="" on="" product="" specification.="" change="" non-si="" unit="" to="" si="" unit.="" 2="" 5@%®x%e#%q§ifi&="" lt.="" iiiéezl’fl’fiizfififg="" in="" 3f»="" si="" e‘eele="" si="" fiifildfifiu="" 54:="" ib7lru:9x="" 7="">7t$3x§tt (T213853; iilflfififiiéflflas 3'5'8) Tyco Electronics AMP K K (3-5-8 Hnsamoto Takatsirku Kan-mm, 213-8535) :mxgmmfimwfi3lxxfi. ileeasfa‘lwfibediew. This document is Subject) w Change Call loml AMP tor the latest. rension. to Copyright 2000 by Tycu Electronics AMP KK. All rights reserved. “ P513 Trademark
1.2 2. w E o ,l a: :1 L) Release l l 5 I I i i 3.2 3.3 3-3 . sch 05mm, ted." 15 new has u L: mm (m a ‘9ch w v excress or an an um _5 mm» m» l mu cu Ere m- xs oi mum mum ror m - 4 mm ,as Arvhmnn Scope: This specification covers general requirements for product performance and test methods of .250 series tab and latch contacts P/N'S 170030-1 and 170031—1 (hereafter called tab and receptacle) ror the use of termi- nation on various electrical devices and equipments. Applicable Wire Range: All the wires used for termination with tag and receptacle, shall be of the sizes within the range of 0.5 — 2.27m (#20 - 14 Awe). Appl icable Document 5 : The following standards and specifications shall form part 01' this Specification to the extent specified herein. Asrn B36 Alloy 6 Brass Plate, Sheet, Strip and Rolled Bar JIS c 3406 Low Voltage Cables for Automobiles JEH 1149 Non-insulated, Solderless, Crimp-Type, Ring Terminals Product Descript ions : Mat eri als : Tab and receptacle shall be made of the material conforming to the applicable product drawing(s). - Product Design Feature, Constructions and Dimensions: Product design feature, constructions and dimensions shall be conform- ing to the applicable product drawing(s). Electrical Performance Requirements: .1 Millivolt Drop: when tested in accordance with the test method specified in Para. 4.3.1, millivolt drop of the termination consisting of wire crimp of tab, fric— tional Contact area and wire crimp of receptacle, shall not exceed the Value shown in Table 1. I -- C4 flamed FJCI'WW‘Dé (23 Design Objectives ”j‘ Kawasaki Japan “K3,: 2 /, m- 7—75 ‘ 52/ 5,, . adj/ms? CZIRev ,1 ~ ff“! Ch Rev1sed & Retyped fifl/9/Q J A! 108-5001 ised RIM-1481 ‘ i M {a ”7—73" mo ElmnwsAmKK ' -- %/7/ , AMP _ to: No REV {04 SHEET/ um: Design UbJeclees ; S .250 Series Tab and Receptacle 5 1 O. l with and without Latch :svvsln Au“ $522
.5001 Lt i i ! i z I i . I 3.3.2 3.4 3.4.1 3.4.2 wire Size Test Current Hillivolt Drop mm2 (Awe) (A) (m\’) 0.5 (#20) 4.0 12 mo.8;(=lB) 7.0 21 1.33 9:19;“ 10.0 30 2.0 4:14) 15.0 45 Table 1 Termination ResiStance of Frictional Contact Area: hhen tested in accordance with the test method specified in Para. 4.3.1, termination resistance of frictional Contact area shall be not exceeding 2.0m)?- Mechani cal Performance Requirements : Crimp Tensile St rength : when tested in accordance with the test methad specified in Para. [4.3.2, crimp tensile strength-of tab and receptacle shall be not less than the value specified in Table 2. Extract ion Fo rce: Wire Size Tensile Strength mm2 (AWE) N (1bs.) 0.5 (#20) 9&1 (22.04) o.esi(#18) 1411 (33.07) 1.25§(#16) 19a1 (44.09) 2.0 (#14) 2942 (66.14) Table 2 when tested in accordance with the test method specified in Para. 4.3.3, contact extraction force shall be within the range specified in Table 3. T b R t 1 Extraction Force P:rt No P:::pN:c e Minimum Maximum I I N (1b-) N [(lbs.) I 170030-1 170031-1 49 (1_1) 343 1(7.72) Table 3 SHEET MElecuomAl/EPKK AMP We). Japan No lmzv 2 5 Loc OF“ J a .51 108-5001 AC4 mu: Hesliln Ummzmves 9250 Series Tabfland Receptacle with and without Latch in” $523
’1. Quality Assurance Provisions: [:71 Test Conditions: Unless otherwise specified, all the tests shall be conducted in any combination of the following test conditions. Temperature: 20 - 30°C Relative Humidity: 30 — 80% Atmosphric Pressure: 8L3 a 1053kPa 4.2 Test Specimens: 4.2.1 Samples: All the samples employed for the performance evaluation testing, shall be prepared at correct crimp height on specified wires by using Alw specified application tooling. Product Descriptions Part Number .250 Serles Tab w/Latch 170030-1 .250 Series Receptacle w/Latch 170031—1 Table 4 4.2.2 Applicable Wires: The wires used for the tests under this specification shall be conform- ing to JIS C 3406, Low Voltage Cables for Automobiles. wire Size Strand Composition Cross-Sectional Area mm2(JIS) (AWG) Diameter or Numbe, of ' (CMA) Circular Mil a Strand (mm Strands Area 0.5 (#20) 0.32 7 1,111 0.85 (#18) 0.32 11 1,746 1.25 (#16) 0.32 16 2,540 2.0 (#14) 0.32 26 - A,125 Table 5 SHEET awalecumimAl/EPKK AMP m... a... 3 5 .9: No way .._OF_ ‘3 A 108—5001 C4 um: Design v5.19“. Hes .25U Series Tabr and Receptaclr AMP J-52J
‘ 4.3 Test Methods: l“3.1 Termination Ressistancemillivolt Drop Method): Termination resistance is measured by millivolt drop method. At first, 1 wire-crimped pair of tab-and receptacle shall be mated and connected to form a test circuit on DC source as shown in Fig. l, and apply test cur- ‘ ' rent of specified intensity according to the wire size as shown in Table ' ‘ l per JEN 1149, across 2 - Z on the circuit. Crimped wire shall be not shorter than 915mm {3 ft.), uniformly continuous without splicing, and ; extended in open space for sufficient effect of heat dissipation. After l temperature rising becomes stabilized, measure millivolt drop across the ’ probing points Y - i’ which span the wire crimp of tab, frictional con- tact area and the wire crimp of receptacle, by using DC voltmeter. The measured value includes the resistance of the wire of 915mm in length. Therefore, the value equivalent to the resistance of the crimped wire in 152.4mm (6 inches) shall be deducted by calculation. Termination resistance of the frictional contact area shall be calcu- lated also after measurements. by using test current of 5 A across the test circuit. Ml..- .._.._m_. -. “slams"..- .J 4.3.2 Crimp Tensile Strength: Measure crimp tensile strength of tab and receptacle contacts by pulling crimped wire on tensile testing machine. After sample contact is fastened on the tester, the head is operated to travel with the speed at a rate of 25.4mm a minute to apply a pull-off load to the crimped wire. TEnsile strength of the wire crimp is determined when the wire is broken, or is pulled off from the wire crimp. 4.}.3 Extraction Force: i hated pair of tab and receptacle contacts shall be fastened on tensile testing machine, and an axial pull-off load is applied by operating the head to travel with the Speed at a rate of 25.4mm a minute. Extraction force is determined when the contacts are separated. 5. Test Equipment: For the performance evaluation testing under this specification, the following equipment and apparatus were'u'sed. (1) Schopper Tensile Testing Machine, manufactured by Ueshima Seisakusho. (2) Tensile Testing Machine (Capacity 29420 N) manufactured by Tokyo Koki. (3) Dc Ameter, manufactured by Yokogawa Denki K.K. (1}) DC Voltmeter manufactured by Yokogawa Denki K.K. (5) Draft Free Test chamber, AMP'Uapan), Ltd. (6) DC Power Supply Source T‘Voo Electronics AMP KK Kawasaki, Japan ,0 esv 108-5001 C4 ('5 L- :3 mm: Design Ubjectives 350 Series Tab and Receptacle with and without Ist- k N? +st
,001 1 i ‘ ‘ ‘“—'““ Voltmeter ‘ : ‘ ‘ ; __—, DC Power l ; Ammeter Source ¢ 2 Z ‘ § A = 915mm long minimum continuous lead for sufficient effect of heat dissipation. 'ir — Y = Measure across the wire crimps of mated contacts. Insulation may be cut back for marking this measurement. The probing area on the lead shall he soldered so that stable measurement reading is obtain— § ahie during the test. ‘ X1 a At the cenrer of transition area of Contact —— an the bottom side between wire barrel and frictional Contact area. x2 = At the center of mated tab, 1‘59 mm apart from front edge of recep- tacle contact- . Fig. 1 Nillivolt Drop Method SHEFT nmElemumuAMPKK AM mas-Maw LOC _ NO 1”?" ._5 05—5 LJ I ’9‘ 108-5001 C4 mm: 53512411 UhJOo-Lweo .ggoVSeries Tab and Receptacle ; with and without Latch
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