24-9159 Series Datasheet by AVX Corporation

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1
CONNECT
INTER
CONNECT
INTER
IDC Socket: WTB
24-9159
AVX developed the 9159 Series of SMT connectors for co-planar PCB
mating for the challenging Solid State Lighting (SSL) market. These
connectors needed to be small, low in height, carry up to 5 Amps/contact
and then function up to 125C for extended periods. This application has
been very unique to the SSL market where PCB’s are stacked end-to-end
to create linear strip lighting in everything from office to transportation
applications where products are exposed to harsh mechanical and
environmental environments.
The IDC cable socket connector allows for 22-24AWG discrete or cabled
wires to be easily and reliability terminated into a 9159 standard interface
plug connector. This will allow power and signals to be connectors onto a
PCB socket connector while providing positive latching. The wire assembly
support block allows for 2 through 6 wires to be terminated all in one step
with any standard bench top press. IDC covers provide both through
(daisy chain applications) and wire stop termination options.
9159
Series
1
2 Part
PCB Strip
Connector
2 Part
Wired IDC
Strip
Connector
6
Plating Option
X
Wire Gauge
2 = 22AWG
3 = 24AWG
2
Wire
Insulation
Diameter
ø1.10mm
to ø1.60mm
Code Contact
6 Gold on Contact
Tin on IDC
X
Cap Options
Code Cap Description
Option
Through Allows wires
0Wire to be terminated
at any point
Terminates end
9Wire of wire.
Stop End protected
with Stop Face
24
Prefix
Right Angle
Wired Socket
IDC Terminations
HOW TO ORDER
00X
Number of Ways
Code No of Details
Ways
THROUGH WIRE CAP
002 2 Page 2
003 3 Page 3
004 4 Page 4
005 5 Page 5
006 6 Page 6
WIRE STOP CAP
002 2 Page 7
003 3 Page 8
004 4 Page 9
005 5 Page 10
006 6 Page 11
FEATURES AND BENEFITS
• Mates with standard 9159 horizontal plug,
keeping same BTB connector system
• Economical and reliable IDC wire termination
• Gold plated BeCu contact system for high
reliability in harsh environments
• Integrally molded latch offers positive latching
after mating
APPLICATIONS
• Provides Wire-to-Board capabilities to standard 9159 2-Piece con-
nector system
• In conjunction with the IDC plug WTB connector (14-9159), these
connectors provide maximum flexibility to bring power and signal
wires onto or off of any board level 9159 connector
• Reference application notes 201-01-123
• Reference Product Specification 201-01-119
ELECTRICAL
• Current Rating: 5 Amps / Contact
• Voltage Rating: 125 VAC
ENVIRONMENTAL
• Operating Temperature:
-40ºC to +125ºC
MECHANICAL
• Insulator Material: Nylon: UL94VO
• Contact Material: Phosphor Bronze
• Plating: Gold / Tin over Nickel
• Durability: 10 Cycles
Certification: UL File #E90723
9
Color Options
9 = UL
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2
CONNECT
INTER
CONNECT
INTER
IDC Socket: WTB
24-9159
SOCKET WIRED – 2 WAY THROUGH WIRE CAP
PACKING DETAILS
CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS)
Wire Gauge Code Dimension A Wire Insulation
(page 1) Diameter
22AWG 122 0.47 1.10 to 1.60
(Stranded Wire)
24AWG 132 0.37 1.10 to 1.60
(Standed Wire)
NOTES:
1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119.
FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123.
2. THROUGH WIRE CAP, FOR TERMINATION OF WIRE IN ANY POSITION.
3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE,
PERMANENT ASSEMBLY.
4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED.
5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1.
6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT,
TIN ON IDC.
7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP.
8. WIRE GAUGE OPTIONS, SEE TABLE.
9. ASSEMBLY AIDS, REFER TO PAGE 12.
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3
CONNECT
INTER
CONNECT
INTER
IDC Socket: WTB
24-9159
SOCKET WIRED – 3 WAY THROUGH WIRE CAP
PACKING DETAILS
CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS)
Wire Gauge Code Dimension A Wire Insulation
(page 1) Diameter
22AWG 122 0.47 1.10 to 1.60
(Stranded Wire)
24AWG 132 0.37 1.10 to 1.60
(Standed Wire)
NOTES:
1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119.
FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123.
2. THROUGH WIRE CAP, FOR TERMINATION OF WIRE IN ANY POSITION.
3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE,
PERMANENT ASSEMBLY.
4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED.
5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1.
6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT,
TIN ON IDC.
7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP.
8. WIRE GAUGE OPTIONS, SEE TABLE.
9. ASSEMBLY AIDS, REFER TO PAGE 12.
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4
CONNECT
INTER
CONNECT
INTER
IDC Socket: WTB
24-9159
SOCKET WIRED – 4 WAY THROUGH WIRE CAP
PACKING DETAILS
CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS)
Wire Gauge Code Dimension A Wire Insulation
(page 1) Diameter
22AWG 122 0.47 1.10 to 1.60
(Stranded Wire)
24AWG 132 0.37 1.10 to 1.60
(Standed Wire)
NOTES:
1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119.
FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123.
2. THROUGH WIRE CAP, FOR TERMINATION OF WIRE IN ANY POSITION.
3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE,
PERMANENT ASSEMBLY.
4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED.
5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1.
6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT,
TIN ON IDC.
7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP.
8. WIRE GAUGE OPTIONS, SEE TABLE.
9. ASSEMBLY AIDS, REFER TO PAGE 12.
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5
CONNECT
INTER
CONNECT
INTER
IDC Socket: WTB
24-9159
SOCKET WIRED – 5 WAY THROUGH WIRE CAP
PACKING DETAILS
CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS)
Wire Gauge Code Dimension A Wire Insulation
(page 1) Diameter
22AWG 122 0.47 1.10 to 1.60
(Stranded Wire)
24AWG 132 0.37 1.10 to 1.60
(Standed Wire)
NOTES:
1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119.
FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123.
2. THROUGH WIRE CAP, FOR TERMINATION OF WIRE IN ANY POSITION.
3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE,
PERMANENT ASSEMBLY.
4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED.
5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1.
6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT,
TIN ON IDC.
7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP.
8. WIRE GAUGE OPTIONS, SEE TABLE.
9. ASSEMBLY AIDS, REFER TO PAGE 12.
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6
CONNECT
INTER
CONNECT
INTER
IDC Socket: WTB
24-9159
SOCKET WIRED – 6 WAY THROUGH WIRE CAP
PACKING DETAILS
CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS)
Wire Gauge Code Dimension A Wire Insulation
(page 1) Diameter
22AWG 122 0.47 1.10 to 1.60
(Stranded Wire)
24AWG 132 0.37 1.10 to 1.60
(Standed Wire)
NOTES:
1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119.
FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123.
2. THROUGH WIRE CAP, FOR TERMINATION OF WIRE IN ANY POSITION.
3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE,
PERMANENT ASSEMBLY.
4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED.
5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1.
6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT,
TIN ON IDC.
7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP.
8. WIRE GAUGE OPTIONS, SEE TABLE.
9. ASSEMBLY AIDS, REFER TO PAGE 12.
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7
CONNECT
INTER
CONNECT
INTER
IDC Socket: WTB
24-9159
SOCKET-WIRED – 2 WAY WIRE STOP CAP
PACKING DETAILS
CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS)
Wire Gauge Code Dimension A Wire Insulation
(page 1) Diameter
22AWG 122 0.47 1.10 to 1.60
(Stranded Wire)
24AWG 132 0.37 1.10 to 1.60
(Standed Wire)
NOTES:
1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119.
FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123.
2. WIRE STOP CAP, WITH STOP FACE O ONE SIDE TO PROTECT END OF WIRE.
3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE,
PERMANENT ASSEMBLY.
4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED.
5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1.
6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT,
TIN ON IDC.
7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP.
8. WIRE GAUGE OPTIONS, SEE TABLE.
9. SHOWN WITH WIRE ENTRY FROM UNDERSIDE, CAP CAN BE ASSEMBLED FOR EITHER TOP OR
UNDERSIDE WIRE ENTRY.
10. ASSEMBLY AIDS, REFER TO PAGE 12.
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8
CONNECT
INTER
CONNECT
INTER
IDC Socket: WTB
24-9159
SOCKET-WIRED – 3 WAY WIRE STOP CAP
PACKING DETAILS
CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS)
Wire Gauge Code Dimension A Wire Insulation
(page 1) Diameter
22AWG 122 0.47 1.10 to 1.60
(Stranded Wire)
24AWG 132 0.37 1.10 to 1.60
(Standed Wire)
NOTES:
1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119.
FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123.
2. WIRE STOP CAP, WITH STOP FACE O ONE SIDE TO PROTECT END OF WIRE.
3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE,
PERMANENT ASSEMBLY.
4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED.
5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1.
6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT,
TIN ON IDC.
7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP.
8. WIRE GAUGE OPTIONS, SEE TABLE.
9. SHOWN WITH WIRE ENTRY FROM UNDERSIDE, CAP CAN BE ASSEMBLED FOR EITHER TOP OR
UNDERSIDE WIRE ENTRY.
10. ASSEMBLY AIDS, REFER TO PAGE 12.
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9
CONNECT
INTER
CONNECT
INTER
IDC Socket: WTB
24-9159
SOCKET-WIRED – 4 WAY WIRE STOP CAP
PACKING DETAILS
CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS)
Wire Gauge Code Dimension A Wire Insulation
(page 1) Diameter
22AWG 122 0.47 1.10 to 1.60
(Stranded Wire)
24AWG 132 0.37 1.10 to 1.60
(Standed Wire)
NOTES:
1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119.
FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123.
2. WIRE STOP CAP, WITH STOP FACE O ONE SIDE TO PROTECT END OF WIRE.
3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE,
PERMANENT ASSEMBLY.
4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED.
5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1.
6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT,
TIN ON IDC.
7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP.
8. WIRE GAUGE OPTIONS, SEE TABLE.
9. SHOWN WITH WIRE ENTRY FROM UNDERSIDE, CAP CAN BE ASSEMBLED FOR EITHER TOP OR
UNDERSIDE WIRE ENTRY.
10. ASSEMBLY AIDS, REFER TO PAGE 12.
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10
CONNECT
INTER
CONNECT
INTER
IDC Socket: WTB
24-9159
SOCKET-WIRED – 5 WAY WIRE STOP CAP
PACKING DETAILS
CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS)
Wire Gauge Code Dimension A Wire Insulation
(page 1) Diameter
22AWG 122 0.47 1.10 to 1.60
(Stranded Wire)
24AWG 132 0.37 1.10 to 1.60
(Standed Wire)
NOTES:
1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119.
FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123.
2. WIRE STOP CAP, WITH STOP FACE O ONE SIDE TO PROTECT END OF WIRE.
3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE,
PERMANENT ASSEMBLY.
4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED.
5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1.
6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT,
TIN ON IDC.
7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP.
8. WIRE GAUGE OPTIONS, SEE TABLE.
9. SHOWN WITH WIRE ENTRY FROM UNDERSIDE, CAP CAN BE ASSEMBLED FOR EITHER TOP OR
UNDERSIDE WIRE ENTRY.
10. ASSEMBLY AIDS, REFER TO PAGE 12.
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11
CONNECT
INTER
CONNECT
INTER
IDC Socket: WTB
24-9159
SOCKET-WIRED – 6 WAY WIRE STOP CAP
PACKING DETAILS
CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS)
Wire Gauge Code Dimension A Wire Insulation
(page 1) Diameter
22AWG 122 0.47 1.10 to 1.60
(Stranded Wire)
24AWG 132 0.37 1.10 to 1.60
(Standed Wire)
NOTES:
1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119.
FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123.
2. WIRE STOP CAP, WITH STOP FACE O ONE SIDE TO PROTECT END OF WIRE.
3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE,
PERMANENT ASSEMBLY.
4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED.
5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1.
6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT,
TIN ON IDC.
7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP.
8. WIRE GAUGE OPTIONS, SEE TABLE.
9. SHOWN WITH WIRE ENTRY FROM UNDERSIDE, CAP CAN BE ASSEMBLED FOR EITHER TOP OR
UNDERSIDE WIRE ENTRY.
10. ASSEMBLY AIDS, REFER TO PAGE 12.
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12
CONNECT
INTER
CONNECT
INTER
IDC Socket: WTB
24-9159
SOCKET-WIRED – ASSEMBLY SUPPORT BLOCK
SOCKET-WIRED – WIRE INSERTION TOOL
NOTES:
1. BLOCK TO SUPPORT 9159 IDC WIRED CONNECTORS DURING ASSEMBLY OF CAP/WIRE.
2. PART NUMBER 06-9159-7026-01-000, MATERIAL ALUMINUM.
PART NUMBER 06-9159-7026-02-000, MATERIAL NYLON 46.
3. CAN BE USED WITH EITHER THE PLUG OR SOCKET CONNECTORS, USE THE CORRECT SLOT AS IDENTIFIED.
4. FOR FULL WIRE ASSEMBLY DETAILS REFER TO APPLICATION NOTES 201-01-123.
5. ONLY A SIMPLE FLAT BOTTOMED TOOL REQUIRED TO PUSH THE CAP DOWN (NOT SUPPLIED.)
6. ALL DIMENSIONS ±0.20 UNLESS TOLERANCED.
7. 06-9159-7026-02-000 HAS RIBS TO HELP LOCATE CONTACT\/INSULATOR SUB-ASSEMBLY.
NOTES:
1. TOOL 06-9159-7027-01-000 TO INSERT WIRES INTO CAP.
2. FOR USE WITH UNIVERSAL HANDLE 06-7000-7720-01-000.
3. CAN BE USED WITH BOTH THROUGH WIRE AND WIRE STOP CAPS.
4. REFER TO APPLICATION NOTES 201-01-123 FOR FURTHER DETAILS.
SECTION ON A-A
UNIVERSAL HANDLE 06-7000-7730-01-000
WIRE INSERTION TOOL 06-9159-7027-01-000
SECTION ON A-A
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13
CONNECT
INTER
CONNECT
INTER
IDC Socket: WTB
24-9159
SOCKET-WIRED – ASSEMBLY
THROUGH WIRE
WIRED STOP
WIRE ENTRY UNDERSIDE
WIRED STOP
WIRE ENTRY TOP

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